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CCIS-100.0

Process Chemical/Methanol Injection Package

Skid-Mounted Modular System, Engineered-to-Order

Integrated Flow Solutions Custom Chemical Injection Systems are designed to safely store and inject various chemicals into process flowlines. The chemicals are stored in skid mounted single or multi-compartment tanks. The chemicals gravity flow into the metering pumps which elevate the pressure to meet the process requirements. The complete system is designed to minimize field assembly.

Skid-Mounted Modular Process System Package: Chemical/Methanol Injection Package can be used to safely store/meter/inject chemicals into an Oil & Gas production stream or produced water for control of separation, foaming, scale, corrosion, etc. Individual metering pump heads are used for each injection point. Engineered-to-order and ready to “plug in.”

Why a Modular
System?

  • Costs Less
  • Higher Quality
  • More Reliable
  • Shortest Delivery Cycle
  • Delivered Ready for Operation
  • Single Source Accountability

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Services

  • Design Consultation
  • Project Management
  • Engineering & Design
  • Process Simulation
  • Manufacturing
  • Commissioning/Start Up
  • Routine Maintenance
  • Spare Parts Support/Supply

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Benefits

  • Single Source Accountability
  • Pre-Packaged Modular Design Costs Less Than Component Based Site-Built Systems Reducing Overall Project Cost
  • Minimizes Field Erection Time - Shorter Overall Project Delivery Schedule
  • Complete System Function Testing Prior To Shipment
  • 24/7 Customer Service

Industry Standards

  • Vessels Code Stamped ASME Section VIII & National Board Registered
  • Piping Designed to ANSI B31.1/ANSI B31.3
  • Pipe Fabrication to ASME Section IX
  • Structural Steel Assembly Designed to AWS D1.1

Standard Features

  • Multi-Point Injection of Chemicals by:
    • Individual Metering Pumps
    • Multi-Headed Metering Pumps
    • Injection Rate Control Device (IRCD) with Metering Pump or Fixed Stroke Pump
  • Heavy Duty API 675 Metering Pumps & API 674 Reciprocating Pumps with:
  • Packed Plunger Fuid End
  • Single Diaphragm Fluid End
  • Double Diaphragm Fluid End

Standard Features (Continued)

  • Reciprocating Pumps with
    • Packed Plunger Fluid End
    • Single Diaphragm Fluid End
  • Electric Motor or Gas/Air Driven Pumps
  • Materials of Construction:
    • Carbon Steel
    • 316SS
    • Alloy 20
    • Non-Metallic (PVC, Fiberglass)
  • Complete Factor Function Test

Optional Features

  • Rack Mounted Bulkhead Controls for Ease in Operator Interface
  • Double Diaphragm Fluid End Leak Detection
  • PLC Control System with Data Highway
  • IEC/UL/CSA Listed Control Panel Assembly
  • Class 1, Div. 2 Hazardous Locations
  • Complete Factory Performance Test
  • Third Party Inspection by ABS, Lloyd’s and DNVStructural Analysis

Additional Services

  • Installation/Training/Start-Up Supervision
  • Extended Warranty
  • Nationwide Service Network

Custom Chemical Injection System

For a modular Process Chemical Injection Package (or similar unit) skid-mounted and engineered-to-order, call 1-800-795-4068 or send us an email.