Skid-mounted Modular System Package: Production Sand Removal Package – for use in upstream oil and gas plants
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PSRS-100.0

Production Sand Removal Package

Skid-Mounted Modular System, Engineered-to-Order

Integrated Flow Solutions Production Sand Removal Systems are designed to remove sand deposited in oil & gas equipment (production separators, inlet separators, crude oil dehydrators,etc.) without interrupting operation. Increased sand content in the produced oil & gas stream is usually the result of reduced wellhead pressure to increase production. Sand accumulated in the separation vessel is automatically dumped into a sand receiver for disposal.

Skid-Mounted Modular Process System Package: Production Sand Removal Package engineered-to-order and ready to “plug in.” It’s designed to remove sand deposited in oil & gas equipment without interrupting operation.

Why a Modular
System?

  • Costs Less
  • Higher Quality
  • More Reliable
  • Shortest Delivery Cycle
  • Delivered Ready for Operation
  • Single Source Accountability

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Services

  • Design Consultation
  • Project Management
  • Engineering & Design
  • Process Simulation
  • Manufacturing
  • Commissioning/Start Up
  • Routine Maintenance
  • Spare Parts Support/Supply

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Benefits

  • Desanding of Production Equipment During Normal Operation – No Need To Shutdown Equipment for Sand Removal
  • Removal of Sand Concentrations Up to 15% by Weight
  • Removal of Sand Particle Size Down to 1 Micron
  • Up to 98% Sand Removal Efficiency
  • Inlet Pressure Range of 0-600 psig
  • Pre-Packaged Modular Design Costs Less than Component Based Site Built Which Reduces Overall Project Cost
  • Minimizes Field Erection Time – Shorter Overall Project Delivery Schedule
  • Complete System Function Testing Prior to Shipment
  • Complete System Function Testing Prior To Shipment
  • 24/7 Customer Service

Industry Standards

  • Vessels Code Stamped ASME Section VIII & National Board Registered
  • Piping Designed to ANSI B31.1/ANSI B31.3
  • Pipe Fabrication to ASME Section IX
  • Structural Steel Assembly Designed to AWS D1.1

Standard Features

  • Hydrocyclone Separator Technology Using Ceramic Liners
  • Ceramic Liners from 1” to 24”
  • Hi-chrome Slurry Pump Construction for Long Life and Reduced Downtime
  • Automated PLC Based System Control for Ease in Desanding Multiple Vessels and/or Remote Operation
  • Rigid Structural Steel Base with Curbed Perimeter & Drain to Minimize Environmental Impact
  • Hydrotesting of All Piping
  • Hydrotesting of Sump Vessel
  • High Quality Industrial Coating System OIL & GAS GENERAL

Optional Features

  • All NEMA or IEC Rated Enclosures and Components for Class 1, Div. 1 or Div. 2 Electrical Areas
  • Panelview Operator Interface
  • Complete String Test of Package with Sand Lden Fluid to Duplicate Actual Site Conditions

Additional Services

  • Nationwide Service Network
  • Installation & Supervision
  • Turn-Key Projects
  • Equipment Leasing Program
  • Extended Equipment Warranties

Production Sand Removal System

For a modular Production Sand Removal skid-mounted and engineered-to-order, call 1-800-795-4068 or send us an email.