Integrated Flow Solutions IntegraHeatTM Electric Process Heating Systems are designed to electrically heat liquids and gases flowing through a process. Accurate temperature control is maintained with Full Thyrister Power Controllers modulating the current to the flanged heating element. The complete system includes a flanged electric heater, vessel, control panel and is designed to minimize field assembly.
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IEPH-100.0

IntegraHeat Electric Heating Package for Process Systems

Skid-Mounted Modular Package, Engineered-to-Order

Integrated Flow Solutions IntegraHeatTM Electric Process Heating Packages are designed to electrically heat liquids and gases flowing through a process system. Accurate temperature control is maintained with Full Thyrister Power Controllers modulating the current to the flanged heating element. The complete system includes a flanged electric heater, vessel, control panel and is designed to minimize field assembly.

Integrated Flow Solutions IntegraHeatTM Electric Package Heating for Process Systems are designed to electrically heat liquids and gases flowing through a process. Accurate temperature control is maintained with Full Thyrister Power Controllers modulating the current to the flanged heating element. The complete system includes a flanged electric heater, vessel, control panel and is designed to minimize field assembly.

Why a Modular
System?

  • Costs Less
  • Higher Quality
  • More Reliable
  • Shortest Delivery Cycle
  • Delivered Ready for Operation
  • Single Source Accountability

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Services

  • Design Consultation
  • Project Management
  • Engineering & Design
  • Process Simulation
  • Manufacturing
  • Commissioning/Start Up
  • Routine Maintenance
  • Spare Parts Support/Supply

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Benefits

  • Single Source Accountability
  • Pre-Packaged Modular Design Costs Less Than Component Based Site-Built Systems Reducing Overall Project Cost
  • Minimizes Field Erection Time - Shorter Overall Project Delivery Schedule
  • Complete System Function Testing Prior To Shipment
  • 24/7 Customer Service

Industry Standards

  • Electric Heater Design TEMA “R” 8th Edition Compliant
  • UL Listed Electric Heating Elements
  • CSA Listed Terminal Housing
  • Control Panel NEC 2002 Compliant
  • Vessels Code Stamped ASME Section VIII & National Board Registered
  • Piping Designed to ANSI B31.1/ANSI B31.3
  • Piping Fabrication to ASME Section IX
  • Structural Steel Assembly Designed to AWS D1.1

Standard Features

  • IntegraHeatTM Process Sizing Program with User Friendly Input/Output Data Sheets
  • Microprocessor Control System with Modbus
  • Standard Sizes - 45, 80, 135, 160, 250, 350, 450, and 525KW - Custom Sizes Up to 2MW
  • Heat Flux - 15, 23, and 48 Watt per Square Inch

Standard Features (Continued)

  • Pressure/Temperature Designs - 150#, 300#, 600# ANSI
  • Four Point Safety Protection (exceeds NEC)
  • Panel View Display of:
    • Inlet Temperature
    • Outlet Temperature
    • Sheath Temperature
    • Vessel Temperature
    • Maintenance

Standard Options

  • Class 1, Div. 2 Hazardous Locations
  • Local Alarm System - Alarm Beacon and Horn
  • Meter Set - Ammeter and Voltmeter
  • Offshore Paint
  • Control Panel Space Heater
  • Terminal Housing Space Heater
  • Stand-Off Terminal Housing
  • Job Specific Sensors - Thermocouples/RTDs
  • UL 508A Control Panel Assembly per NEC & NFPA Vessel Insulation

Custom Features

  • Color Touch Screen/HMI
  • Low Flow Sensing/Flow Measurement
  • Process Leak Detection in Terminal Housing
  • Ambient Moisture Sensor in Terminal Housing
  • Compliance with Plant/Engineering Specifications

Additional Services

  • Witnessed/Non-Witnessed Performance Testing
  • Installation/Training/Start-Up Supervision
  • Extended Equipment Warranties
  • Nationwide Service Network

IntegraHeat Electric Process Heating Systems: Skid Mounted Package

For a modular IntegraHeat Electric Heating Package for Process Systems (or similar unit) skid-mounted and engineered-to-order, call 1-800-795-4068 or send us an email.