Hot Oil Skid & Thermal Oil Heating System

Skid-Mounted Industrial Heat Transfer Package

Integrated Flow Solutions / DXP Hot Oil and Heat Transfer Systems are engineered to store, circulate, and control heat transfer fluids for industrial process heating applications. The skid functions as a complete hot oil heat transfer system, circulating thermal oil through a controlled heating package to deliver stable process temperatures.

The heat transfer fluid is normally stored in an elevated insulated vessel skid mounted. Special high temperature centrifugal hot oil pumps are used to circulate the heat media fluid from the storage tank through an electric process heater, gas fired thermal oil heater, industrial hot oil heater, or exhaust heat exchanger skid. The heat transfer fluid’s elevated temperature is then used to safely heat a process system and is then returned to the storage vessel.

Benefits

Single Source Accountability
Pre-Packaged Modular Design Costs Less Than Component Based Site-Built Systems Reducing Overall Project Cost

Minimizes Field Erection Time – Shorter Overall Project Delivery Schedule
Complete System Function Testing Prior To Shipment
24/7 Customer Service

Industry Standards

Vessels Code Stamped ASME Section VIII & National Board Registered
Piping Designed to ANSI B31.1/ANSI B31.3

Pipe Fabrication to ASME Section IX
Structural Steel Assembly Designed to AWS D1.1

Standard Features of the Hot Oil Heater System

Special Centerline Mounted or Vertical Inline Thermal Oil Pump Designs

High Temperature Centrifugal Pumps Designed for Thermal Growth

Thermal Pipe Stress Analysis to Prevent Pipe Rupture & Increase Equipment Life
Cellular Glass Insulation for Easy Leak Detection and Fire Prevention

Standard Features (Continued)

Double Drop and By-Pass Expansion Tank for Venting of Low Boilers

INTEGRAHEAT^™ Electric Process Heaters

Heat Transfer Oils – (15W/In2) To Reduce Coke Buildup and Maximize Oil and Heater Life

Water – (45W/In2) To Minimize Scale Buildup and Maximize Heater Life

TriEthylene Glycol – (12W/In2 – 15W/In2) To Minimize Degradation and Extend Heater Life

On-Skid Across-the-Line Starting Control Panel Wired to Electric Motors

Optional Features

Metal Fiber Filters in 5-10% Slip Stream Flow to Prevent Fouling of System
Ladder and Platform for Expansion Tank Access
Air Cooler for Quick Shutdown
API 610 Centrifugal, Canned Motor or Mag Drive Pumps

PLC Control System with Data Highway
IEC/CENELEC/CSA Compliant Control Panel, Conduit and Wiring
Compliance with Plant/Engineering Specifications

Applications

Hot oil heating systems and thermal oil systems are commonly used for:

Process heating in oil and gas facilities

Heat exchanger skids and heat transfer skids

Skid circulation heaters

Industrial oil heater applications

“Hot water skid support systems

Oil burner heat exchanger packages

Additional Services

Nationwide Service Network
Installation/Training/Start-Up Supervision
Equipment Leasing Program

Extended Equipment Warranties

“Honeywell UniSim” Process Simulation Software to Guarantee Process Conditions